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Fix Power Sports Machined Sheave

18807 Views 49 Replies 7 Participants Last post by  Koko
[This is a post from one of our regular members. Since we had two topics running on the same item, we have merged the two threads together so everyone could get everything from one topic.]

I haven't seen any reviews on anyone using a machined sheave, however, I am new here & may have missed something.
I want to give a little bike background so you have an idea of where I started before adding the machined sheave.
I own a 2003 Yamaha Grizzly 660. The only engine mods I had before the sheave change was a Pro Design K&N filter & mount, Dalton Clutch kit for 27 / 28 inch tires from 3000 to 6000 ft (even though I ride at higher elevations than 6000 ft) & a custom remote dual oil filter setup with an engine oil cooler.
The stock roller weights in the primary clutch sheave weigh in at 12 grams each. The Dalton rollers weighed in at 16 grams each.
In mid February I bought some all season tracks & since we had so much snow, began using them right away. The tracks take a fair amount of power to turn & get any speed. But they are a blast & worth every penny in my opinion.
After talking to a friend who owns a Rhino 660 which he had installed a machined sheave on for better performance in the sand, I decided to look into getting one.
I did some web searching & couldn't really find one already machined for the Grizzly ( I did later however). I could send my sheave in, but that would cut into my riding time. So I started looking at Rhino sheaves & came across a kit from Fix Power Sports. This kit came with a machined sheave, new rollers (unknown weight at the time) a jet kit with a new main & needle jet, throttle spring, etc., a couple of shim washers, & new grease.
So I went ahead & ordered the kit. (NOTE: the kit I ordered was for a 2004 Rhino 660.)
From what I had read about machined sheaves, they all seemed to have the area where the clutch rollers ride machined so the rollers can move farther outboard when power is applied.
After inspecting the Fix Power Sport sheave, it has the face, or the surface the belt rides on, machined.
Also, the weights that came in the kit weighted in at 14 grams each. So I decided to stay with my Dalton rollers.
After installing the new sheave & the primary clutch support on the bike, I started it up to make sure every thing moved as it should. I revved up the bike to watch the clutch & the belt for proper functioning. Not sure how far the belt came up the sheave face before, but it came right to the top of sheave now.
I buttoned everything up & prepared to go riding the next day & try this new sheave out.
The next day, I prepared to load the bike onto my flat bed truck. The first thing I noticed was, barely giving the bike any throttle & it moved (this is with tracks on remember). The bike drove up the ramps much easier. I was feeling good about this mod. The real test would come when I got it out on the snow.
When I got out on the snow, I noticed the bike had a lot more bottom end. It pulled harder & felt faster. I didn't really have a long flat area to try a speed run, but I was grinning for sure.
I took the first turn off the main trail & headed up this slope. I'm not sure of the grade, but it's at a fairly good angle. I nailed the throttle & I was amazed at how the bike pulled that hill. It also stayed in this power band much better. It pulled hard all the way to the top. I had good speed, quick throttle response to the point of being almost snappy.
I tore around those hills just having a blast at the new found power.
I can't wait to try this new clutch setup with my tires.

Long story short, this mod is well worth the cost.
Here's the link to Fix Power Sports ... remember, I ordered a sheave kit for a 2004 Rhino.

http://www.fixpowersports.com/pages...1/7299/1/0/1/yamaha-660-rhino-clutch-kit.aspx

I'd give this mod a 10.

Later ....
Gunny :headbang:
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1 - 16 of 50 Posts
Re: UPCOMING ATV Product Review: Fix Powersports Clutch Sheave Grizzly 700

GrizzlyWizard, I hope I posted it in the correct location ... :dontknow: ... and I guess the format was OK.

KoKo ... Personally, I had my doubts when I ordered it to be honest. However now, I'd spend the money again in a heartbeat.
Yup, I'm look'in real forward to see how it works with my tires. I have 27 inch 589's & 27 inch Dirt Tamers, both on steel wheels. So if I can get some added bottom end & have it pull like it does with the tracks .... Oh man, it's gonna be fun !!! :laughing7: :eek:ccasion14: :icon_thumleft:

Later ....
Gunny :headbang:
Re: UPCOMING ATV Product Review: Fix Powersports Clutch Sheave Grizzly 700

BusterW,
You can get rollers cheaper at Dalton or EPI, but they are more than the $4 ea you say you pay at the dealer. Is that price for any weight roller you want ?
However, like I wrote, my friend with the Rhino got his sheave someplace else, not at Fix Power Sports. He paid the same price as I did & all he got was the sheave. No rollers, no jet kit, no shims, & no grease. So I didn't feel to bad about what I paid.
So, yeah, you may find one someplace else cheaper .... but I know the one from Fix Power Sports works. So I'm good.

By the way, I didn't call Fix Power Sports & talk them about if this would work or not ... I just did it .... :evil6: :evil6: :evil6:

Later ...
:headbang:
Re: UPCOMING ATV Product Review: Fix Powersports Clutch Sheave Grizzly 700

BusterW,
My friends sheave WAS machined in the area of the rollers. But I can't remember where he bought his.
Fix Power Sports machined the FACE of the sheave, NOT the area where the rollers ride. So, it's a different way to go.
Now, I have no idea which is better & I'm not really up on these "Snowmobile" type clutches. However, my friend is. He races snowmobiles & has had them for over 30 yrs. So I trust his input. When he saw the sheave I got from Fix Power Sports, he stated he thought it would give me more than the one he got (with the roller area machined).
So, you can take that for what it's worth, but I was so impressed with the performance I got from adding this, I thought I'd pass it along to anyone who wants to give it a try for "More Get Up & Go" .... cause I feel this mod will really wake up a bike with tires.

By the way, if you decide to get one (I assume you are running tires right now) ... I'd be real interested in your impressions cause it's gonna be a good six to eight weeks before I take my tracks off ..... to much snow & then mud out there yet dude !!! :icon_thumleft:

Later ....
Gunny :headbang:
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Re: UPCOMING ATV Product Review: Fix Powersports Clutch Sheave Grizzly 700

I'll be very interested in your review. Why you ask when I have a 660 ? Well, I have a thread here where I put a Rhino 660 sheave on my bike from Fix Power Sports. Can you say, "Huge Performance Gain !" ... So, one made just for the Grizz, it ought be a great review.

Later ....
Gunny :headbang:
Re: UPCOMING ATV Product Review: Fix Powersports Clutch Sheave Grizzly 700

BW,
No biggie. The more I look at the 700, the more I see they are different than what I have.
As for the sheave giving you more bottom & mid-range ... if it is anything like the one I put on form them (& yes, it's not for a Grizz) you 700 guys are gonna love it. I added the sheave mod to give me back some performance when I'm running the tracks. Did I NEED it to run the tracks, No ... but what that sheave gave me in the bottom end & how it pulls the hills makes it just a down right blast.

I posted the same review on another forum & there's a guy who lives real close to me that went ahead & ordered the same sheave I did, for his 660 Grizz. He's running tires right now, so I'm real interested to see what he thinks when he gets his on.

It was mentioned the Rhino sheave is designed for the Rhino & not the Grizz b/c the weight difference in machines. And I considered that, however, with all the stuff on my machine & the tracks, I figure I'm right close to the same weight as a Rhino ... which as you know, is 1000 lbs. I figure I have 600 lbs for my bike (dry). Bumpers, winch, add-ons, stuff in my cargo box (maybe 100 lbs or more), 7 1/2 gals of extra gas (37 lbs approx), & the tracks at 280 lbs dry (who knows how much I add when the bike is covered & packed with wet snow) for a total of a little over 1000 lbs. Kinda blows your mind doesn't it ?? :sad2: :sad2:
No wonder I can't pick up the front end when I'm stuck like I can my 86 Moto-4 ... :laughing4: :sign10: :laughing4:

Anyway, I'm gonna be watching this thread to see what you think of it. Here's hop'in ! :eek:ccasion14:

Later ...
Gunny :headbang:
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Re: UPCOMING ATV Product Review: Fix Powersports Clutch Sheave Grizzly 700

Maybe, maybe not. :dontknow: All I know is ....... I is extremely pleased with it ... :icon_thumleft: :icon_thumleft: :icon_thumleft: :icon_thumleft:

When do you expect delivery of the 700 sheave ??

Later ...
Gunny :headbang:
Re: UPCOMING ATV Product Review: Fix Powersports Clutch Sheave Grizzly 700

HELL YEAH !!!!!!! .... :icon_thumleft: :icon_thumleft: :icon_thumleft:

Gunny :headbang:
Re: UPCOMING ATV Product Review: Fix Powersports Clutch Sheave Grizzly 700

BusterW,
When you get the new sheave, put it next to your stock one. Take a flick of the faces, the stock one (on the 660 anyway) has two flat areas next to the center mounting hole.
The Fix Power Sports sheave will only have one. (Notice that in the attachment you used) .... Also, show the two shim washers & where they go, cause there are no pictures with the instructions. ( I skimed thru the instructions & thought, "WHAT ??" .. I had to read them a couple times, Ok, I may be slow, but I was excited & trying not to hurry. That's how things get missed)

Had I known I was going to be posting a thread on what my results where, I would of taken some flicks ..... so that task now falls on you ...... :icon_thumleft:

Later ...
Gunny :headbang:
Re: UPCOMING ATV Product Review: Fix Powersports Clutch Sheave Grizzly 700

Good point .... that technically never crossed my simple mind ... :sad2: :crybaby2: :sad2:

Later ...
Gunny :headbang:
Re: UPCOMING ATV Product Review: Fix Powersports Clutch Sheave for the Grizzly 700

I'm pretty sure you are gonna be very pleased. I love it with my tracks and last nite I took them off & put my 27" 589's on for a desert ride this weekend. I wanted to make a run down the street, but the last time I did that, one of my friendly neighbors called the law on me.
So I just did some driveway runs, blipping the throttle. I was grinn'in from ear to ear. The wife comes out & tells me to quit act'in like a little kid ... I kick & stomp my feet, fold my arms over my Manly Man chest & reply .... "NO ! And you can't make me !"" ... she just shakes her head & goes back in the house. I tell you, she just doesn't understand me & my needs !

I can't wait to get out & apply some serious throttle this weekend. Hopefully, BusterW, you'll get to do the same. I'll be real interested in what you write.

I think you all will be pleasantly surprised.

Later ...
Re: UPCOMING ATV Product Review: Fix Powersports Clutch Sheave Grizzly 700

I forgot to mention, I think most of you have piped your Grizzly's, were I'm still stock, so I'm think'in you're gonna see more of a gain than I am.

And I assume everyone is running a Pro Design K&N air filter ??

Come on weekend ....... Dang, all of a sudden, I'm kinda feel'in sick ... I may have ... to leave work ... early !!!! ......... WOO HOO !!!! .... I mean, Cough, Cough !!

Later ....
Re: UPCOMING ATV Product Review: Fix Powersports Clutch Sheave Grizzly 700

LOL !!! ....... About the neighbors & the little woman .......

After I wrote about the K&N's I got think'in about the Uni-Filter. I should of written, A better filter setup ... but you got the drift.

About beat'in me to the punch ... why do ya have to brag & rub it in ?? That's just mean !

I hope that you DO get the gains I did. Cause if ya don't, you're gonna think I'm blow'in smoke ... even if we have different machines with different sheaves. But, I have faith in Fix PS & I'm thiink'in you're gonna enjoy what what ya get.

Take care & have fun wrench'in !!!

Later ....
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Re: UPCOMING ATV Product Review: Fix Powersports Clutch Sheave Grizzly 700

Yeah, c-how ya are ... :banging: ;;s;;

Oh crap ... :sad2: :sad2: ... well that would suck ! ... :pottytrain5:

I guess you bess make real sure you install it correctly along with the rollers, grease, etc .... cause if ya don't see the same results or close to'em .... I'm gonna think it's a shoddy, mechanically deficient, , install .... nobash :laughing7: ... Oh, sorry !!!

Ok, enough already .... Git-R-Done !!!!

Later ...
:headbang:
Oh man .... the pressure is off now :confused2: .... I feel so much better ! bowdown

So I guess this means, I'm not gonna be band from the web site ?? :dontknow: ;;t;; bowdown :cheer:

I can't wait to go out tomorrow & try mine with tires ..... it ought to be .... a freak'in blast !!!!! :laughing4: :laughing4:

Later ....
:headbang:

P.S. The sheave does put a big grin on a guys face, doesn't it ?? .... :toothy10: :toothy10: :toothy10:
Can't wait to read your report.

Have Fun !!!!!

Later ...
:headbang:
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